Aviation · Case study 10 of 12
American Airlines
American Airlines engaged Yellowfirst to redesign the crew operations app used by 28,000 pilots and flight attendants — a mission-critical tool used in environments where cognitive load, accessibility, and reliability are safety factors, not just UX considerations.
The challenge
The existing app had been built for desktop and ported to mobile without redesign. Navigation required 5-7 taps to reach time-sensitive crew briefing information. Font sizes were below FAA accessibility guidelines. The app failed intermittently in low-connectivity environments at 35,000 feet — with no offline fallback. Crew members were using physical paper backups as a result, defeating the purpose of digital transformation.
The solution
We redesigned the app from mobile-first: the most time-critical information — departure details, gate changes, crew manifest updates — surfaces within one tap of launch. The navigation model is thumb-optimised for use in a confined cockpit environment. Full offline capability ensures every document and brief is cached locally with a clear sync status indicator. Typography meets FAA accessibility guidelines with four user-selectable size tiers. The interaction model is glove-compatible — no small touch targets anywhere in the crew-facing interface.
Our process
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01 Contextual Research
Flew 6 observation flights with crew permission. Documented app usage patterns in actual in-flight conditions — lighting, turbulence, time pressure.
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02 Accessibility Audit
Full audit against FAA display guidelines, WCAG 2.1 AA, and airline-specific operational requirements. Identified 34 non-compliant UI elements.
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03 Navigation Redesign
Reduced critical information access from 5-7 taps to 1-2. Designed a bottom navigation model optimised for single-handed thumb use.
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04 Offline Architecture UX
Designed the sync state system — clear indicators for cached/live data, offline mode badge, and auto-sync on connectivity restore.
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05 Safety Review Process
All designs reviewed by American Airlines safety team, FAA compliance officers, and pilot union representatives before finalisation.
Outcomes
- 5-7→1Taps to critical crew information
- 100%FAA accessibility compliance
- 0Paper backup incidents 6 months post-launch
- 28,000+Crew members on the platform